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| Standardized Herbal Extracts |
| Our wide range of standardized herbal extracts finds application in industries ranging from Pharma, Cosmetics, Flavor, Food Supplements, Nutraceuticals and Veterinary Formulations |
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| Manufacturing Plant |
| All-Season Herbs is amongst the listed herbal extract manufacturing Units in the country with a full extraction division and dedicated spray drying facility... |
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| Organic Vegetables & Herbs |
| Satvic Veg (Organic Farm) focuses on good agriculture practice and organic farming. The business was established to encourage backward integration... |
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| Our Plant |
Our manufacturing unit and registered office are situated over 6 acres of agriculture land in an economic green zone at Whitefield within 30minute drive from Bangalore , the capital of Karnataka. This exclusivity and isolation from industrial area has been of great advantage to our product quality enabling them free from any sources of natural pollution and contamination. |
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The production areas are designed keeping in mind the GMP standards and incorporates necessary measures to prevent cross contamination and safety aspects. Current capacity of our plant can handle up to maximum of 360-400 MT of raw material per annum. Within the main process area, it houses a 65ltr/hr spray drier, 4 extraction vessels, 2 tray driers, centrifuge, water evaporators, 3 reactors and other downstream equipments.
A separate raw material store ensures that the crude herbs / input material are kept free from moisture/sunlight and rodents. There are specific internal partitions in the raw material store to ensure different storage zone for organic and conventional raw material. This building houses a dedicated pulverizer for sizing the raw material to desired forms before being extracted. To minimize our inventory, we try and incorporate just in time process for a majority of our extracts. This enables our products to have better shelf life and improved actives. |
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Separate storage area for specific raw material ensures that the crude herbs / input material are kept free from moisture/sunlight and pests. There are specific internal partitions in the raw material store to ensure different storage zone for organic and conventional raw material. This building also houses a dedicated pulverizer for sizing the raw material to desired forms before being extracted. The processing areas are designed keeping in mind the GMP standards and incorporates necessary measures to prevent cross contamination and safety aspects. Current capacity of our plant can handle up to maximum of 360 MT of raw material per annum. Within the main process area, it houses a 65ltr/hr spray drier, 4 extraction vessels, 2 tray driers, centrifuge, water evaporators, 3 reactors and other associated equipments. |
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| LAB & Quality Assurance Team |
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Overlooking the main production plant is our process lab and Quality assurance department, spread over a modest area of 40sqmtr. The location has been strategically designed to enable quicker access to production areas and have visible control over the routine activities. A qualified team of 8 members support this department round the clock. From the evaluation of raw material sample to their in-process parameters and finished products get thoroughly scrutinized by this department. The QC also ensures that proper BMR (Batch Manufacturing Records) are maintained by production team and carries out random inspection and verification to ensure their authenticity. |
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Routine training programs involving the production and quality assurance team helps understand client requirements and timely correction of errors. We simply extract samples of a certain batches from the ongoing production process. We then evaluate the basic quality parameters in those samples, and consider their closeness to target specifications. If the products fall within the permissible range, the process is let to continue and if it there is found to be a large variation from pre-specified limits, then we declare the process to be stopped and take necessary action to find the cause of the problem
All-Season Herbs is associated with several recognized labs in the country to carry out specific demands of clients that may not be within our scope of services. Each and every consignment leaving our premises will be accompanied by a COA (Certificate of Analysis) guaranteed by the seal of authentication from our quality assurance team. |
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